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EZstrip™ TR Munchers

EZstrip™ TR Munchers

  • Overview
  • Features & Benefits
  • Performance
  • Video
  • Case Studies
  • Download

CT201 

A new addition to the EZstrip™ family of products, the CT201 TR Muncher® has been designed specifically to meet on-site tanker discharge requirements and sludge/fat processing, for maceration of solids within the flow and protection of downstream equipment from blockages.

Installation of the EZstrip™ CT201 TR Muncher® is simple, with in-line flanges or the option of tanker coupling connections.  Quick release inspection covers also allow in-situ replacement of the cutters, which can be specified to either 8.0mm, 5.5mm and 3.0mm thickness, to match the optimum particle size for specific process requirements.

CT203/CT205 

Designed specifically for the efficient maceration of abrasive sludges, the EZstrip™ CT203/05 TR Munchers are very effective in capturing irregular shaped objects.  The layback cutter shafts on this Muncher are set at an angle to the incoming flow.  If a rejection cycle is necessary, the object can drop into the built-in trash trap set clear of and below the cutter stacks, preventing damage.  The trash trap is fitted with a large diameter access port to enable easy removal, cleaning and flushing.

CapacityPressure
m³/h100 (CT201) 500 (CT203/205)bar0.4 (CT203/205)
gpm440 (CT201) 2,200 (CT203/205)psi5 (CT203/205)


Applications


Tanker receptionPump protection
Fat/sludge conditioningAbrasive sludge maceration - CT203/205
Screenings in wash water - CT203/205Organic waste maceration - CT203/205
Features & Benefits


CT201

  • A 'quick release access port allows the cutter assembly to be maintained in-place without removing the equipment and therefore reduces maintenance time.
  • Rotational speed produces high torque, resulting in lower operating power at 1.5 or 2.2kW, which are available with energy efficient motors.
  • Lower cutter tip speeds dramatically reduce wear rates.  Slow speeds also ensure low noise and vibration, and good abrasion resistance.
  • The off-loading requirements for 'on-stand' tankering are matched by the Munchers capacity.
  • Pull-back cutter stack allows removal without disturbing the pipeline.

CT203/205

  • Mono ETOS cutters offer positive and effective solids maceration 
  • Shafts operate at differential speeds to promote a tearing action on the solids
  • Pull back cutter stack allows removal without disturbing the pipeline
  • Cantilever shaft design eliminates the need for bottom bearings and seals, significantly reducing wearing components
  • Patented built-in trash trap with clean-out ports to catch any rejected material
  • Low cutter tip speeds, low power and low noise level
  • Each Muncher is supplied with a programmable logic controller (PLC) to protect the machine against damage and overloads. Profibus data capture system available as an option to interrogate the PLC and obtain operational information, such as reversals, trips, power consumed and health checks. Data can be supplied locally or through remote signalling.
  • Munchers can be supplied to comply with the ATEX Directive 94/9/EC

Performance Data


Please click image to enlarge.

CT201-Performance-Curve.gifCT203 TR-Muncher-Performance1.jpgCT205 TR-Muncher-Performance2.jpg

EZstrip™ 201 TR Muncher Animation

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EZstrip 203 - 205 TR Muncher Animation

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Case Studies
Port Isaac STW TR Muncher.jpgEZstrip TR Muncher for Pump Protection
CT201_Lanstar_Case_Study.jpgEZstrip TR Muncher macerates waste oils
Bracknell TR Muncher.jpgEZstrip TR Muncher minimises downtime
TR Muncher Application Ineos.jpgEZstrip TR Muncher crushes PVC build-up
TR Muncher Application Esholt.jpgEZstrip TR Muncher for Equipment Protection
TR Muncher Application Banbury.jpgEZstrip TR Muncher for sewage sludge processing
TR Muncher Application Cement_rugby.jpgEZstrip TR Muncher grinds recycled solvent
SRM.jpgEZstrip TR Muncher macerates paints and resins waste
process3.jpgEZstrip TR Muncher macerates shredded food waste
TR Application Blackburn.jpgEZstrip TR Muncher protects tankered sludge pipeline
TR Muncher Application Knostropp.jpgEZstrip TR Munchers replace high speed macerators
  • Literature
  • O&M
CT201 TR Muncher tnail.jpgEZstrip CT201 TR Muncher
EZstrip_TR_Muncher_Brochure-tnail.jpgEZstrip TR Muncher Brochure
Muncher Family brochure_tnail.jpgMuncher Family Leaflet
Bio-waste Processing-tnail.jpgBiowaste Processing Leaflet
EZstrip CT203_205 TR Muncher tnail.jpgEZstrip CT203/205 TR Muncher
Service Exchange Flyer tnail.jpgService Exchange Munchers
OMMuncher.PNGTR Muncher instructions - English
Enquire Now
NOV Process & Flow Technologies UK Limited, Greengate, Middleton, Manchester M24 1SA
Tel: +44 (0)161 339 9000
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